苏州海光五金电子有限公司
SuZhou High Ground Hardware Electronics  Co.Ltd

Materials used for common fasteners

发表时间:2019-12-09 09:37

1、 At present, the standard parts on the market are mainly carbon steel (including the steel for easy cars), stainless steel (including the stainless steel for easy cars), copper (including the copper for quick cutting).


(1) Carbon steel. We distinguish low carbon steel, medium carbon steel, high carbon steel and alloy steel by carbon content in carbon steel.


1. Low carbon steel C% ≤ 0.25% is commonly referred to as A3 steel in China. Foreign countries are basically called 1008101510181022, etc. Mainly used for grade 4.8 bolts, grade 4 nuts, small screws and other products without hardness requirements. (Note: 1022 material is mainly used for drilling tail nail.)


2. Medium carbon steel 0.25% < C% < 0.45% is generally called No.35 and No.45 steel in China, and 1035, ch38f, 1039 and 40ACr in foreign countries. Mainly used for Grade 8 nuts, grade 8.8 bolts and grade 8.8 hexagon products.


3. High carbon steel C% > 0.45%. Not used in the market at present


4. Alloy steel: add alloy elements to ordinary carbon steel to increase some special properties of steel: such as 35, 40 chrome molybdenum, SCM435, 10b38. SCM435 chromium molybdenum alloy steel is mainly used for aromatic screws, and the main components are C, Si, Mn, P, s, Cr, mo.


(2) Stainless steel. Performance level: 45, 50, 60, 70, 80


It mainly consists of austenite (18% Cr, 8% Ni) with good heat resistance, corrosion resistance and weldability. A1, A2, A4


Martensite and 13% Cr have poor corrosion resistance, high strength and good wear resistance. C1, C2, C4 ferritic stainless steel. 18% Cr has better upsetting property and better corrosion resistance than martensite. At present, the imported materials are mainly Japanese products. It is mainly divided into SUS302, SUS304 and SUS316 by level.


(3) Copper. The common material is brass Zinc copper alloy. H62, H65 and H68 copper are mainly used as standard parts in the market


二、Type of carbon steel products used:

种 类

可选用的材质

压铆紧固件

快削钢12L14 1215 11L44(车削类的,如BSO型,DSO等等),SUS303SUS304CLS等),10B21FH HFH等)

铜螺母注塑用的铜螺母

快削铜C3604 无铅铜,不锈钢SUS303

8.8级六角螺栓

1035ACR(M10以下)1040ACRM12以上)CH38F 1045ACR 1039 10B21(主要是这种) 10B33 10B38

8.8级内六角螺栓

CH38F 1039 10B21M10-M1210B33 M1410B38M12-M2410B21

10.9级六角螺栓

1045ACR   10B38

12.9

合金钢35CrMo 40CrMo 42CrMo

│8│级螺帽

1008K 1010

8级螺帽

1015(M<16) CH38F (M≥16)

10级螺帽

CH38F 1039 10B21 10B33

12级螺帽

1039 10B21 10B33 10B38

马车螺丝

1008 1010 1015

六角缘凸螺栓

CH38F 1039 10B21 10B33 10B38

六角木螺丝

1008K   1010

自攻钉、墙板钉

1018   1022   CH22A

钻尾钉、夹板钉

机螺钉 家俱螺丝

1008   1010

三、Influence of various elements in the material on the properties of steel:


1. Carbon (c): improve the strength of steel, especially its heat treatment performance, but with the increase of carbon content, plasticity and toughness will decline, and will affect the cold heading performance and welding performance of steel.


2. Manganese (MN): to improve the strength of steel parts, and to some extent improve the hardenability. That is to say, during quenching, the strength of hardening penetration is increased, and the surface quality of manganese can be improved, but too much manganese is not good for ductility and weldability. And it will affect the plating control.


3. Nickel (Ni): improve the strength of steel parts, improve the toughness at low temperature, improve the atmospheric corrosion resistance, and ensure stable heat treatment effect, reduce the role of hydrogen embrittlement.


4. Chromium (CR): it can improve hardenability, wear resistance, corrosion resistance, and maintain strength at high temperature.


5. Molybdenum (MO): it can help to control hardenability, reduce the sensitivity of steel to temper embrittlement, and has a great influence on improving the tensile strength at high temperature.


6. Boron (b): it can improve hardenability and help to make low carbon steel react with heat treatment as expected.


7. Alum (V): refine austenite grain and improve toughness.


8. Silicon (SI): to ensure the strength of steel parts, appropriate content can improve the plasticity and toughness of steel parts.


4、 A brief introduction to the characteristics of stainless steel (304, 316)


(1) The three materials are all 300 series austenitic stainless steel with the following chemical composition:


名称

C

Si

Mn

P

S

Ni

Cr

Mo

Cu

304M

≤0.06

≤1.0

≤2.0

≤0.045

≤0.03

8.91-10.0

18.0-20.0

0

0

316

≤0.03-0.06

≤1.0

≤2.0

≤0.045

≤0.03

10.0-14.0

16.0-18.0

2.0-3.0

0

304HC

≤0.08

≤1.0

≤2.0

≤0.045

≤0.03

8.0-10.5

17.0-19.0

0

1.0-3.0

(二)

The relationship between the main chemical composition and the properties of stainless steel.


1. Carbon C can increase hardness and strength, and too high content will reduce its ductility and corrosion resistance


2. Chromium CR can increase the corrosion resistance and oxidation resistance, refine the particles, increase the strength, hardness and wear resistance


3. Ni can increase the strength and corrosion resistance at high temperature and reduce the rate of cold work hardening


4. Mo increases the strength and has excellent corrosion resistance to oxides and seawater


5. Copper and copper are good for cold forming and reduce magnetism


客户名称


订单(PO.NO)


出货日期


国际标准

GB/T 4237-2007
JIS G4309
ASTM A 240

试材品名

SUS303 CU

试材规格

9.5*2500

化学试验

CHEMICAL TESTING



仪器名称

瑞士ARLMA Cu直读光普仪



元素名称

碳(C

(Mn)

(Si)

(P)

(S)

(Ni)

(Mo)

(Cu)

(Cr)

铜(CU)]




试片名称

0.04

2.08

0.3

0.027

1.76

8.14

0.13

1.96

18.02

2.02




机械试验

MECHANICAL TESTING













仪器名称

WD-50B电子式万能试验机













物理性质

抗拉强度(tesile strength)

延伸率(elongation)

硬度(hardness)

实际数值

650 N/mm

14

HRC13



SUS303不锈钢相近的SUS304请参考 SUS304不锈钢材料的化学成分

SUS304不锈钢材质的化学成分与力能性能

以下是SUS304不锈钢的化学成分表

客户名称


订单(PO.NO)


出货日期


标准


试材品名

SUS304不锈钢

试材规格

5.5

化学试验

CHEMICAL TESTING



仪器名称

瑞士ARLMA Cu直读光普仪














元素名称

碳(C

(Mn)

(Si)

(P)

(S)

(Ni)

(Cr)

(Mo)

(Cu)

(B)

标准范围(%

≤0.08

≤2.00

≤1.00

≤0.045

≤0.03

8.00-11.00

17.00-19.00

-

-

-

实测含量(%

0.025

1.78

0.3

0.027

0.02

8.1

18.2

0.13①

1.96①













机械试验

MECHANICAL TESTING








仪器名称

WD-50B电子式万能试验机








物理性质

抗拉强度(tesile strength)

延伸率(elongation)

硬度(hardness)

实际数值

650N/mm


14

HRC14


:以上钼和铜非必要元素。在我们螺丝行业,304原料时候有会特意添这两种元素,其中钼的作是增加防腐性,铜的作用是利于冷墩成型。

SUS304不锈钢相近的SUS303请参考 SUS303不锈钢材料的化学成分,两者有微小差别

SUS416不锈铁的化学成分

国际标准


试材品名

416

试材规格

11

化学试验

CHEMICAL TESTING


仪器名称

瑞士ARLMA Cu直读光普仪


批号:


元素名称

碳(C

(Mn)

(Si)

(P)

(S)

(Ni)

(Mo)

(Cr)

SUS416标准

≤0.15

≤1.25

≤1.00

≤0.060

≤0.15

≤0.60

≤0.60

12.00~14.00

测试结果

0.14

0.94

0.37

0.026

0.14

0.19

0.02

12.98

机械试验

MECHANICAL TESTING

仪器名称

WD-50B电子式万能试验机

物理性质

抗拉强度(tesile strength)

延伸率(elongation)

硬度(hardness)

实际数值



HV510

以下是SUS416马氏体不锈钢(俗称不锈铁)的化学成分表
这种材料目前应用于SP不锈铁铆螺母,及 SO4压铆螺柱

注:这种材料虽然名称上叫不锈铁或马氏体不锈钢,但和SUS304SUS303有本质的区别,这种材料生产的压铆螺母压铆螺柱仅应用于压不锈钢板,它的防锈性和SUS304SUS303无可比性(当然,通过一些表面处理如钝化封闭则防锈性大大增强),但热处理后硬很高,可达HRC45或更高。

6063铝棒的化学成分

客户名称


订单(PO.NO)


出货日期


国际标准


试材品名

6063

试材规格

6*2500

化学试验

CHEMICAL TESTING



仪器名称

瑞士ARLMA Cu直读光普仪



合金元素

Si

Fe

Cu

Mn

Mg

Cr

Zn

Ti

单个

合计

A1

6063(LD31)

0.2-0.6

≤0.35

≤0.10

≤0.10

0.45-0.9

≤0.10

≤0.10

≤0.10

≤0.05

≤0.15

余量

实测

0.4

0.2

0.1

0.05

0.5

0.06

0.06

0.02

0.04

0.14


机械试验

MECHANICAL TESTING












仪器名称

WD-50B电子式万能试验机












物理性质

抗拉强度(tesile strength)

延伸率(elongation)

硬度(hardness)

实际数值




以下6063铝材质的化学成分表:

(本文章是海光五金原创,如有抄袭必追究其法律责任)

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